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Water Pump

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Overview:

For this project, a team of 5 others and I were tasked to design, machine, test and analyze an efficient water pump (given tight budget constraints), capable of producing at least 1L of water in 1 minute. Our design is a 4-cylinder, scotch-yoke driven piston pump, capable of delivering 4.8L of output on our 60-second test-run. This project was part of a design course at Cornell University (MAE 2250: Mechanical Synthesis).

Design Process
  1. Brainstorm water pump design and compare with group of 5 to select one. 
My proposal: peristaltic pump
CAD
Proposal Pitch
2.  Group selection: Four-Stroke Piston Pump 
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We decided on a scotch-yoke mechanism as the main component of our design because of its stability and lack of joints; not only was the design intricate, but efficient as well. We initially decided on a 2-cylinder scotch yoke design, but we decided to challenge ourselves further by then committing to a 4-cylinder design.
Final Sketch
3.  Manufacturing & Assembly
We began by analyzing the Emerson shop parts list, specifically, our intended budget, and accordingly creating our full CAD model; we then split up the manufacturing responsibilities among the group and began machining (guided by our individual parts drawing from Fusion).
Exploded View CAD
4.  Testing
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Motor and test setup was provided. 
Assembly prior to testing
Results: 
4.8L of water in 60 seconds --> surpassing design goal of 1L/min. 
Group Project Report: 
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